The number of PCBs used in the automotive, healthcare, aviation, communications and other industries is growing rapidly. Ensuring the functional reliability of these modules is therefore very important. Everything is further enhanced by miniaturization of PCBs and their subsequent exposure to climatic influences (humidity, gases, temperature,…).
One solution to future problems is to thoroughly clean the PCB surface after fitting components from flux residues, chemicals and other potentially harmful substances. Thorough use of cleaning agents on the surface consequently affects other process steps such as conformal coating. Poorly cleaned or uncleaned PCBs can subsequently cause module failure in the final product.
How our systems / machines work and what are their main advantages - see our PCB cleaning procedure.
Or take a look at our case studies about PCB cleaning.
Our cleaning fluids will help you avoid these problems.
InJet® 388 CRD is developed primarily for the removalof solder pastes and SMT adhesives from stencils, PumPrints,squeegees and misprints. The cleaning system can also be used for PCB cleaning, or for a combination of PCB cleaning and the afore-mentioned cleaning processes. The machine can also be used for the removal of cured conformal coating.Technical data sheet►
The InJet® 388 CRRD “Combo” is primarily designed for precision plate cleaning after soldering. The cleaning system can also be used for high-quality removal of solder pastes and SMT adhesives from stencils, PumpPrint, squeegees and misprint, or the aforementioned cleaning applications, along with cleaning the boards after soldering. It is also possible to use the machine to remove the cured conformal coating.Technical data sheet►
InJet® 388 TWIN CRRD “Sausage Dog” is developed primarily for high-capacity and precise plate cleaning after soldering. The cleaning system can also be used for high-capacity removal of solder pastes and SMT adhesives from stencils, PumpPrint, squeegees and misprints. Cleaning takes place in the first inlet chamber, after which the cleaned part is automatically transported to the central passage chamber where the first rinsing process takes place. The last third and outlet chambers are for the final rinse and drying process. Both chambers (inlet and outlet) can be used simultaneously, which increases machine capacity and reduces cross-contamination compared to single-chamber systems.Technical data sheet►
InJet® 3179 CRD is designed to remove solder pastes and SMT adhesives from non-standard oversized stencils up to 1170 x 2160 x 2015 mm and 46.1 x 85 x 79.3 in, respectively. The size of the process chamber also provides the possibility of inserting and simultaneously cleaning 2 standard 29 ”x 29” stencil. The InJet® 3179 CRD including 100% closed-loop withprocesses of cleaning, rinsing and drying technologies. All of the processes are fully automated, and take place in one process chamber.Technical data sheet►
InJet® 388 TRIPLE CRRD is developed primarily for high-capacity and precise plate cleaning after soldering. All processes are fully automated and run in 3 separate process chambers, where the cleaning takes place in the first inlet chamber, then the cleaned part is automatically transported to the central chamber where the first rinsing process takes place. The last third and outlet chambers are for the final rinse and drying process. All 3 chambers can be used in parallel, which increases machine capacity and reduces cross-contamination compared to single-chamber systems.Technical data sheet►
The InJet® 888 CRRD-2F is designed primarily for removing flux residues from PCB. It is possible to insert and clean a stencil or misprints at the same time. The 2F designation refers to a 2-storey solution where smaller parts can be cleaned in two baskets simultaneously to maximize cleaning capacity. After easy removal of the rotation arm, large parts can be cleaned in one (lower) basket.Technical data sheet►
InJet® 388 DOUBLE TRIPLE CRRD delivers twice the cleaning capacity of the InJet® 388 TRIPLE CRRD and is, therefore, our most powerful vertical sprayer for post-solder plate cleaning, which has also been developed. The cleaning system can also be used for high-capacity removal of solder pastes and SMT adhesive from stencils, PumpPrint, squeegee and misprint. All processes are fully automated and run in 3 process chambers. Cleaning takes place in the first inlet chamber, after which the cleaned part is automatically transported to the central chamber where the first rinsing process takes place. The last third and outlet chambers are for the final rinse and drying process. All 3 chamber chambers (inlet and outlet) can be used simultaneously, which increases machine capacity and reduces cross-contamination compared to single-chamber equipment. The machine has two positions on the PCB frame (two slots), which means that at full capacity, 6 frames with PCB are simultaneously processed.Technical data sheet►
This system makes it possible to rinse PCBs or stencil with de-mineralised water with a conductivity of about 0.5 uS and a pressure of 0.2 bar. This gives the customer a precise final rinse during the process itself. The filtration system is firmly attached to the cleaning system structure. This PR FILTRATION (Phase Rinsing Filtration) is a unique filtration system of rinse water developed in DCT Czech s.r.o.Technical data sheet►
This 2PR FILTRATION (Two-Phase Rinsing Filtration) is a unique filtration system of rinse water developed in DCT Czech s.r.o. This system operates continuously in 2 phases of rinsing. In the 1st phase, rinsing water flows through a mechanical filter with a pressure of 1 bar and a conductivity of 400uS. This phase perfectly removes detergent residues from printed circuit boards or stencils. The 2nd rinsing phase enables the circuit board or the template to be rinsed with demineralized water at a pressure of 0.2 bar and a conductivity of around 0.5uS. This gives the customer a precise rinse during the process. The combination of these phases ensures perfect cleaning of the clean parts. The filter system is firmly connected to the cleaning machine structure.Technical data sheet►
Large-capacity external filtration, made completely of stainless steel, is another of a number of unique solutions for filtering of rinse water from the production of DCT Czech s.r.o. The system uses the sandwich filtration continuously connected in three filter tanks. These are interconnected by stainless steel distribution pipes and placed on a separate structure with rollers, which ensures trouble-free handling and the possibility of connecting to any type of cleaning system from the production of DCT Czech. Easy maintenance and service are commonplace without any disassembly.Technical data sheet
Automatic and real-time measurement of cleaning chemistry concentration in cleaning system during the ongoing cleaning process. Combined with the automatic cleaning agent refill, ECA provides you with automatic optimization and management of the cleaning agent concentration. The bath concentration monitoring is developed for maintaining the high and uniform quality of cleaning processes in the electronics industry. ECA is a very reliable, cost-effective, easy-to-maintain analytical method for cleaning bath concentration monitoring.Technical data sheet
Water-based cleaning fluid determined to clean misprints and remove flux residues from PCBs after the soldering process. Ready-mix, intended for direct use. Intended for use in all types of DCT cleaning machines, mainly in high-pressure spray-in-air cleaning machines.Technical data sheet
PCB cleaning spray designed for manual cleaning of PCBs after the soldering process. Special PCB cleaning brush made of a mixture of polyethers (PEEK) - with optimal hardness, developed especially for PCB cleaning. Thanks to the unique material of the fibres, they are not sorted and their working life is extended. Each spray contains a bristle PCB cleaning brush. PCB cleaning brushes are directly intended for use in chemically aggressive solvents. The fibres are abrasion resistant and show very good results with frequent use. High evaporation - the remaining fluids will quickly evaporate and the board stays completely dry.Technical data sheet►
Highest level of DCT traceability option fulfilling Industry 4.0 requirements, using the online connection of cleaning machine to customer‘s network thru KepServer software. The output is not file but access to OPC client with online cleaning process data. Customer can use this data for all his own other traceability operations.Technical data sheet
A basic version of traceability when general process data like set times, temperatures, conductivity levels, conductivity and cycle number are stored to CSV file in cleaning machine touch screen SD card. PLC is ready for connection of Barcode Reader. Customer can choose standard DCT barcode reader (P/N 10119A) or use own barcode reader when DCT need to setup its setting (P/N 10119C).Technical data sheet